Replacement of industrial switchgear is required in case of aging of switchgear, repeated breakdown, overheating of switchgear, poor performance in terms of protection, and when the switchgear fails to provide adequate supply to your industrial requirements. If you ignore the above factors, the chances of downtime and equipment failure would increase.
Industrial plants in Ahmedabad as well as in all other cities of Gujarat require reliable electricity in order to sustain their manufacturing activities. Regardless of the fact whether you are managing a chemical plant, a pharmaceutical industry, an engineering firm, or any manufacturing plant, switchgear has to take care of the safety of your motors, transformers, cables, and all other electrical machinery. Nevertheless, like any other electrical equipment, switchgear cannot sustain forever.
For many industries, switchgear can last up to 20 to 30 years without checking its condition. Even though switchgears made by Siemens offer durability, the environmental and operational conditions, as well as changing power demands, eventually influence their performance.
As per Shree Raj Traders, our team is often involved in helping industries in Ahmedabad and Vatva GIDC assess their switchgear and choose appropriate Siemens low-voltage power distribution systems. The replacement of old switchgears even before any failure prevents accidents.
The very first indication of a need for replacing the switchgear is continuous tripping of breakers without any overload.
It is normal for circuit breakers to trip occasionally, as circuit breakers are installed to safeguard equipment. However, if MCBs and MCCBs continue tripping even when there is no overload, the reason might be faulty internal contacts, insulation problems, or old protection devices.
Troubleshooting may reveal that the equipment itself is working fine, which means that it might be time to replace the switchgear.
Industrial environments tend to subject electrical apparatus to conditions such as moisture, chemical agents, dust, and vibrations that may ultimately cause damage to the switchgear assemblies.
Typically, symptoms include:
The chemical and pharmaceutical facilities of Ahmedabad are especially susceptible to corrosion owing to their harsh working conditions. Contemporary Siemens switchgear is more immune to such conditions than older versions.
Switchgear must never be allowed to get extremely hot when in use under normal conditions.
Whenever any heating, any discoloration around the terminals, and an unusual odor emanate from any electrical panel, then the equipment should be immediately inspected since such heating could be caused by loose connections or worn-out contacts. Overheating may eventually cause fires or complete breakdown of equipment.
Switchgear tends to require more frequent maintenance as it gets older to keep it working.
If you find your maintenance crew spending more and more time fixing breakers, replacing parts, or re-tightening connections, switching to new switchgear could save money.
What most plant managers realize is that their repeated maintenance expenses will ultimately end up surpassing the cost of installing a new switchgear system. The new Siemens switchgear is built for reliability and longevity.
Switchgear products are eventually taken out of production by their manufacturers.
When contacts, trip units, auxiliaries, or spares are not available any longer, each failure will be increasingly difficult and expensive to repair.
The use of obsolete equipment raises the risks associated with manufacturing processes as there can be long delays in finding compatible spare parts.
The upgrade of such old switchgear is thus more efficient.
Change is common in electrical systems.
Many plants have expanded capacity by adding more motors, pumps, compressors, conveyors, or control systems. This leads to increased electrical loads compared to what the existing switchgear was intended to support.
If there has been a great deal of expansion in your plant over the last few years, your existing switchgear may not be able to provide proper protection anymore.
A new electrical load study will be needed.
Situation | Continue Maintenance | Replace Switchgear |
Minor wear with available spare parts | ✔ Suitable | |
Frequent breaker failures | ✔ Recommended | |
Obsolete equipment | ✔ Recommended | |
Plant expansion requiring higher capacity | ✔ Recommended | |
Severe corrosion or overheating | ✔ Recommended | |
High maintenance costs every year | ✔ Recommended |
Updating your switchgear system is not just about avoiding breakdowns; it is also about increasing the reliability of your entire power system.
Contemporary Siemens switchgear provides superior short-circuit performance, enhanced safety, increased efficiency, easier maintenance, and greater compatibility with the current industrial automation technology. It will also facilitate future extensions and minimize the risk of production downtime.
For companies that run operations continuously, these benefits very quickly offset the upfront costs.
Shree Raj Traders is an authorized distributor of Siemens low voltage switchgear catering to industries in Ahmedabad and Vatva GIDC. Being part of the Transpower Group that has over 70 years of experience in the industry, we supply genuine Siemens products along with product selection and after sales services to manufacturing, chemical, pharmaceutical and engineering industries.
No matter what your requirement is in relation to MCB, MCCB, contactors, motor starters or other low voltage power distribution systems, our team will assist you in selecting the best-suited products.
Failures in industrial switchgears do not occur suddenly. Tripping, overheating, corrosion, outdated parts, and increased maintenance expenses all suggest that your electrical protection system needs replacement soon. Taking care of these problems in time will help avoid unnecessary expenses, keep workers safe, and ensure efficient production at your enterprise.
When considering electrical system upgrades, you can buy Siemens Switchgear through Shree Raj Traders for different industries in Ahmedabad and Vatva GIDC.
Browse our Switchgear collection, get acquainted with Siemens Low Voltage Power Distribution Products, or consult our experts regarding your choice of a system.